The printing industry is mainly engaged in the production of printed materials such as manuals, color boxes, gift boxes, books, promotional color pages, etc. The manufacturing process mainly includes white material cutting, printing, folding, UV, glue binding, saddle stitching, packaging and other processes. Due to the complex process and short delivery time of the printing manufacturing process, it is difficult to manage.
Production pain points
It is difficult to control the production progress in real time, and it is impossible to predict the delivery time: there are many types of products and small batches, and most orders have to be re-quoted and designed. The quantity and quality status of different processes change, and the counting is difficult and the statistical workload is large, which brings difficulties to management.
There are many individual links, and production scheduling is difficult: the workload of quotation, product and process design is large, the delivery time is short, the process is many, and a large number of equipment production is relied on, which makes it difficult to guarantee the delivery time.
The utilization rate of the equipment is low, and the abnormality cannot be handled in time: equipment adjustment, mold change, material change, abnormal handling and unreasonable production scheduling will waste a lot of time and directly affect the equipment utilization rate.
Large workload of production statistics and difficulty in payroll accounting: The statistics of production progress, quality, and workload of operators are difficult and consume a lot of manpower.
MES management system solution
Starting from the transparency, timeliness, refinement, and lean production of enterprise production management, we will create a digital and feasible solution for enterprises to help enterprises transform and upgrade.
Production process management solution: through barcode-based process card, combined with process route control, control the flow of front and rear processes, prevent process omission and sequence reversal, and confirm the quantity at the start of construction and completion, combined with equipment networking and real-time statistics and electronic Kanban display, Real-time access to production, progress.
Production scheduling solution: Provide production scheduling based on limited capacity, optimize inventory structure, consider various strategies at the same time, reduce costs, and ensure the execution of rolling plans.
Equipment/mold management solution: Through equipment networking, real-time access to equipment status, faults and other information, timely processing, point inspection, maintenance, repair through mobile equipment, full record and early warning. Mold inventory management, mold life, usage records, mold maintenance, etc., multiple measures to improve equipment utilization.
Timing and piece work solution: Automatically count the workload based on the detailed data of the reported production, and calculate the timing piece work.
Printing solution advantages
Seamless integration with other systems, automatic document generation: perfect connection with ERP, SCADA and other systems, real-time data synchronization, and push to generate a large number of ERP documents, saving a lot of manual operations, and the data is more accurate.
More advanced system platform: The platform has better stability and greater flexibility, supports more configurable projects, reports customization, supports more secondary development, and adds modules at any time later.
Better system function design: The system takes optimized management as the starting point to simplify redundant operations, integrate coherent operations, realize automatic processing, flexible query sorting, more rigorous logic, and rich early warning functions.
The system is mature and fully functional: including APS/MES/SRM/WMS/SCADA/SPC/BI, BS architecture supports cloud and local deployment, and the maintenance cost is lower.
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